The published extrusion data shows natural convection performance for a three inch section with a centrally located point source heat load. Because the heat load is assumed to be at a point rather than uniformly distributed, thermal resistance does not change linearly with length. (The ends of a very long extrusion would be cooler than the center and therefore the transfer of heat to the surrounding air is little, if any.) It is therefore necessary to apply a correction factor to published data for extrusion lengths shorter or longer than three inches. The corrected thermal resistance for different lengths of extrusion is obtained by multiplying published °C/W/3-in data by the appropriate factor from the following table:
Heat Sink Length | Correction Factor |
1.0 inch (25.4mm) | 1.80 |
2.0 inch (50.8mm) | 1.25 |
3.0 inch (76.2mm) | 1.00 |
4.0 inch (101.6mm) | 0.87 |
5.0 inch (127.0mm) | 0.78 |
6.0 inch (152.4mm) | 0.73 |
7.0 inch (177.8mm) | 0.67 |
8.0 inch (203.2mm) | 0.64 |
9.0 inch (228.6mm) | 0.60 |
10.0 inch (254.0mm) | 0.58 |
11.0 inch (279.4mm) | 0.56 |
12.0 inch (304.8mm) | 0.54 |
13.0 inch (330.2mm) | 0.52 |
14.0 inch (355.6mm) | 0.51 |
15.0 inch (381.0mm) | 0.50 |
This Extrusion Length Correction Factor Table can also be used to determine the length of extrusion required to obtain a desired thermal resistance. Divide the desired thermal resistance by the published thermal resistance for a three inch section to obtain the correction factor, which can be used to determine the correct length.
EXAMPLE: Extrusion 62465 has a thermal resistance of 8.0 °C/W/3-in. A five inch piece will have a thermal resistance of 6.24°C/W, using the appropriate length correction factor of 0.78 [i.e. 8.0°C/W x 0.78 = 6.24°C/W].
Since the thermal resistance of 6.24°C/W is at a temperature rise of 75°C, the resistance of the heat sink at a temperature rise of 50°C will be increased by the temperature correction factor of 1.106 from the Temperature Rise Correction Factor Table. Therefore the new natural convection thermal resistance at 50°C is 6.90°C/W [6.24°C/W x 1.106 = 6.90°C/W].